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High Efficiency Metal Die Casting Machine , Compact Modular Design LPDC Machine

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High Efficiency Metal Die Casting Machine , Compact Modular Design LPDC Machine

China High Efficiency Metal Die Casting Machine , Compact Modular Design LPDC Machine supplier
High Efficiency Metal Die Casting Machine , Compact Modular Design LPDC Machine supplier High Efficiency Metal Die Casting Machine , Compact Modular Design LPDC Machine supplier

Large Image :  High Efficiency Metal Die Casting Machine , Compact Modular Design LPDC Machine

Product Details:

Place of Origin: China(Mainland)
Brand Name: DZ
Certification: CE ISO
Model Number: LPDC

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiable
Packaging Details: wood
Delivery Time: 30 work days
Payment Terms: L/C, T/T, Western Union
Supply Ability: 10 sets/per month
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Detailed Product Description
Warranty: 1 Year Conition: New
Dimension(L*W*H):: 163 L Foundry Machine: Jolt Molding Machine Casting Machine
Maximum Furnace Temperature: 1250℃ Cooling Water Temperature: 20±2℃

High Efficiency LPDC Machine Compact Modular Design With Integrated Induction Melting

 

 

I. Service

Customers are the parents of the company, the product quality is fundamental, service is the protection, the company has always attached importance to the pre-sale, sale, the after-sales service, the service is regarded as a new competition era of Lirui is.


II. Pre service


To provide customers with a variety of industry trends, technical advice, program design and specifications of the staff, all for the sake of the interests of customers


III. Sale service


To provide customers with detailed and complete product and technical services, product selection, configuration, optimization, etc., to work hard for customers to choose a reasonable cost-effective products

IV. After-sale service

DZ establish a huge service network, configuration of professional maintenance technicians and prospective services have adequate spare parts, at any time to provide users with full service nanny. The company is committed to service timely, quality and service.

 

1. The pressure and speed during pouring can be adjusted, so it can be applied to all kinds of different castings (such as metal mold, sand mold, etc.), casting all kinds of alloys and castings of all sizes.

2. The bottom injection mold filling is adopted, the liquid metal mold filling is stable, no splash phenomenon, can avoid the gas involved and the erosion of the mold wall and core, improve the qualified rate of casting.

3. Casting crystallization under pressure, casting compact structure, clear outline, smooth surface, high mechanical properties, especially for large thin wall casting.

4. Metal utilization can be improved to 90~98% by eliminating feeding riser.

5. Low labor intensity, good working conditions, simple equipment, easy to achieve mechanization and automation.

6. Casting efficiency is very high.(85~95%) because there is no riser and runner, the gate is small, so the material cost and processing time can be greatly reduced.

7. Easy to form directional solidification, less internal defects.

8. Less involvement of gas and sundries.The pressure velocity can be changed and the liquid is filled by laminar flow.

9. Sand core can be used.

10. Easy to achieve automation, can be multi - Taiwan operation, multi - process operation.

11. It is not affected by the proficiency of the operator.

 

II: TECHNICAL PARAMETERS

1

BASIC EQUIPMENT

ONE MANIPULATOR

TWO MANIPULTORS

1.1

INDUCTION FORNACE

 

 

 

CHANNEL INDUCTION FURNACE

3 INDUCTORS

3 INDUCTORS

 

CAPACITY

1800 KG

1800KG

 

MELTING CAPACITY

350 KG/H

520 KG/H

 

POWER COSUMPTION

3*35 KW

2*80 KW

 

POWER CONSUMTION @ TEMEPRATURE HOLDING 950℃

35KW

35KW

 

Max.Temp. of Furnace

1250℃

1250℃

1.2

MANIPULATOR

1, LINEAR GUILDING

2, ROTARY

 

Max. Speed of Manipulator(S)

20 meters/min.

35° / Sec.

1.3

HYDRAULIC AGGREGATE

SERVO MOTOR: 1* 7.5KW

SERVO MOTOR: 2*7.5KW

 

OIL

Ethylene glycol

 

 

CYLINDRES

Graphite: 63*100*2 sets
Rotary: 63*215*1 set
Lifting: 63*250*1 set
Die Closing: 50*372*1 set
Stroke: 32*50*2 sets

 

 

NOMINAL WORKING PRESSURE

8MPa

 

 

HYDRAULIC OIL TEMPERATURE

≤52 ℃

 

1.4

WATER DISTRIBUTION UNIT

 

 

 

Cooling water for furnace coils, graphite bath and hydraulic system

 

 

 

PH value

 7~8.5

 

 

Water Pressure

3-5 bar

 

 

Water temperature

20±2 ℃

 

 

Water Flow

≥15L/Min ≤80L/Min

 

1.5

AIR PRESSURE UNIT

 

 

 

Compressed air for die cleaning, pnematic valves, furnace cleaning, casting and security valves etc.

 

 

 

Compressed air pressure

0.6Mpa

 

 

Compressed air consumption

15㎥ /H

 

 

 

 

 

1.6

DRIVE UNIT

 

 

 

SERVO MOTOR:

1* 7.5KW

 

1.7

FURNACE COVER

 

 

 

1 RISER TUBE FLANGE

 

 

 

2 PROTECTION TUBES FOR THERMOCOUPLES

 

 

 

1 RISER TUBE

 

 

 

1 CERAMIC SEALING

 

 

 

1 CHARGING TUBE AND COVER FOR MANUALLY OPENING

 

 

 

 

 

 

1.8

GRAPHITE BATH

1

1

 

Temperature controlled coating bath, SS316L material

1.9

GAS BURNER

 

 

 

Gas burner mounted on the furnace cover for riser tube heating and pre-heating.

1.1

CONTROL AND POWER CABINET

 

 

 

PLC CONTROL

Siemens S7/300

 

 

HMI (TOUCH SCREEN)

1

 

 

OUTER DIMENTIONS (L*W*H )

1200*500*1800mm

 

1.12

REMOTE SYSTEM

 

 

 

PC via Team Viewer and Internet connected

2

MAIN OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

2.1

PIECE REMOVAL UNIT

 

 

 

Automatically removal unit, equipped with a receiving car to transport the castings to storage trolley directly.

1

1

2.2

SHOT BLASTING DEVICE

 

 

 

Copper powder blasting for dies cleaning;

1

1

2.3

FILTER AND SUCTION UNIT FOR CASTING VALVE

 

 

 

For zinc oxid dust suction to cleaning furnace

2.4

CRANE WITH ELECTRIC HOIST

500 KG

500KG

2.5

PNEUMATIC OPENING OF THE CORE INSERTING WINDOW

 

 

 

Automatically opening by a pneumatic cylinder; Manually closing after core setting is finished.

3

ELECTRICAL OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

 

 

 

 

3.1

EMERGENCY POWER CONTACTOR

1

 

 

With emergency stop buttons; for security purpose: there is automatic locked doors and complete fence unit.

 

 

3.2

SPECIAL CABLES

10 M

 

 

 

 

 

4

DIE OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

4.1

DIE FLANGES

 

 

4.2

TEMPERATURE MEASURMENT OF THE DIES

PID control

 

4.3

TEMPERATURE MEASURMENT GRAPHITE BATH

PID control

 

4.4

PUMP CIRCUIT FOR CONTINUOUS CLEANING OF THE GRAPHITE BATH

 

 

4.5

Max. Die Dimensions

550*400mm

 

4.6

Max. Die Thickness

2-70mm

 

4.7

Max. Die Opening stroke

370mm

 

4.8

Max. Die Weight

200KG

 

4.9

Max. force of die closing

1500KG

 

4.1

Max. force of ejector

500KG

 

4.11

Max. die ejector stroke

50mm

 

5

HEATING GAS OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

5.1

Propane Pressure

0.5 bar

 

5.2

Propane flow

0.225 m3 / h

 

6

UTILITIES OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

6.1

Equipment Size: L*W*H

6500*6000*3400mm

7000*7000*3687mm

6.2

Total Weight

13T

 

6.3

Total Power

125KW

180KW

6.4

Operating Voltage

380V

380V

High Efficiency Metal Die Casting Machine , Compact Modular Design LPDC Machine 

Click the link to view video:

https://www.youtube.com/watch?v=zmWTnfFq-mM

Contact Details
Xiamen Ding Casting Intelligent Equipment Co., Ltd.
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